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EGR valve with electronic actuator mounted on an EGR cooler in a diesel engine bay
Solution Files · Trade Service

EGR Solution Files

Exhaust gas recirculation (EGR) routes a measured amount of exhaust gas back into the intake to lower combustion temperatures and NOx emissions. The ECU controls the EGR valve, and on many engines an EGR cooler bypass and throttle, using air-mass, pressure and position feedback.

Our EGR solution files are developed from the original read you supply, for tuning businesses working on vehicles used off-road, in motorsport or exported to markets where the work is lawful.

Common EGR Issues

Cleaning or replacing the valve or cooler is the correct repair for a vehicle that must remain road legal. A software solution is not a replacement for that repair.

  • Sticking or carboned-up EGR valves and position sensor faults
  • EGR cooler leaks or blockages
  • Air-mass plausibility faults linked to EGR flow
  • Intake carbon build-up on engines with high EGR rates

What To Send

  • The original, unmodified ECU read (full read where your tool supports it)
  • Vehicle make, model, engine code and year
  • ECU type and software version where known
  • The tool and read method used (master or slave, bench or OBD)
  • The exact solution required and any related fault codes
  • Whether the EGR valve, cooler or pipework has been removed or blanked

Compatibility

On modern diesels EGR control is closely tied to air-mass, boost and emissions monitoring. Some engines use high-pressure and low-pressure EGR circuits, and both must be described accurately. Compatibility is confirmed per file.

Limitations

  • Not every ECU or software version can be supported
  • Disabling EGR increases NOx emissions and affects emissions testing
  • Hardware blanking must match what is declared at upload
  • Files are not supplied for vehicles intended for public road use

Pricing

Trade prices are shown in the customer portal once you register. Supported delete options are included in the file price and there is no minimum order. Where a solution can be combined with a Stage 1 or Stage 2 calibration on the same ECU, it can be requested in the same file.

Service Terms At A Glance

Pay per file

No subscription. Trade prices are shown in the customer portal.

Deletes included

Supported delete options are included in the price.

Custom calibration

Files are developed from the original file you supply.

15 min manual

Most manually processed files are returned within 15 minutes during standard manual service hours.

24/7 automated

The automated file service runs 24/7 for supported files, including evenings, weekends and holidays.

Master & Slave

Master and Slave tool support, subject to compatibility.

No minimum order

Order a single file or many. No volume commitment.

Worldwide

Digital delivery to tuners and workshops worldwide.

Frequently Asked Questions

Is an EGR solution legal for road use?
No, in many countries disabling EGR on a road vehicle is illegal. Files are only supplied for off-road, motorsport or export use where that use is lawful, and an off-road or export label does not by itself make the work legal. The ordering business is responsible for confirming compliance.
Do I need to blank the EGR valve as well?
It depends on the vehicle and the request. Declare exactly what hardware has been changed so the file is prepared correctly.
Does the engine have more than one EGR circuit?
Some engines have both high-pressure and low-pressure EGR. Include the engine code and ECU details so support can confirm the layout.

Related

Register For Trade File Service

Open a trade account on the customer portal to upload files and see trade prices. Supported deletes included, no minimum order.